| 干货：关于6m电梯导轨应用方案探讨 |
| 添加时间：2018/1/18 17:38:10 浏览次数： |
| 一、前言 First, preface 根据GB50096-2011《住宅设计规范》第5.5.1条：住宅层高宜为2.80m。实际上国内的住宅楼、写字楼等建筑，除了底下几层有商业用途的楼层比较高以外，其余楼层的高度一般都是2.8m~3.0m。但我们电梯的井道图，都要求井道每隔不大于2.5m的距离布置一档圈梁，来满足导轨支架的安装。这样就需要井道建筑增加很多圈梁，甚至是全混凝土结构的井道。如果井道修好之后才发现遗漏圈梁，还需要对井道进行整改。 According to GB50096-2011 "residential design code" section 5.5.1: the housing level is highly suitable for 2.80M. In fact, the residential buildings, office buildings and other buildings in China are highly 2.8m~3.0m except for several floors with commercial floor. But well we are required to lift, well at intervals of not more than 2.5m distance to meet the layout of a ring rail bracket installation. This requires well building add a lot of beam, and even the whole concrete structure well. If the well repaired found missing ring beam, but also the need for well for rectification. 因此，我们想是否可以利用楼层框架梁来安装导轨支架？ Therefore, we would like to think if we can use the floor frame beam to install the guide support? 二、可行性分析 Two. Feasibility analysis GB/T 10060-2011《电梯安装验收规范》第5.2.5.2条：“每根导轨宜至少设置两个导轨支架，支架间距不宜大于2.5m。当不能满足此要求时，应有措施保证导轨安装满足GB 7588-2003中10.1.2规定的许可应力和变形要求。”根据此要求，是允许导轨支架间距大于2.5m的，如果将导轨支架间距改为不大于3m，需要强制满足的要求是每根导轨至少设置两个导轨支架，还要保证许可应力和变形要求。 GB/T 10060-2011 "elevator installation acceptance code" section 5.2.5.2: "each guide should have at least two guide rail supports, which should not be more than 2.5m. When this requirement is not met, measures should be taken to ensure that the guide rail installation meets the requirements of the license stress and deformation stipulated in the GB 7588-2003 10.1.2. " According to this requirement, the spacing between the guide rails is more than 2.5m. If the spacing between the guide rails is changed to no more than 3m, the requirement to meet the mandatory requirement is to set up at least two guideway supports for each guide, and to guarantee the allowable stress and deformation requirements. 当导轨支架间距为3m时，为了保证每根导轨至少设置两个导轨支架，每根导轨的长度需要改为6m，查GB/T 22562-2008《电梯T型导轨》第6.2.1条：“导轨的长度以毫米表示，公差为±2mm。批量供应的产品，长度宜为5000mm。”可见6m长的导轨并不违反国家标准。 When the guide bracket spacing is 3M, in order to ensure that every guide rail has at least two guideway supports, the length of each guide rail needs to be changed to 6m, and GB/T 22562-2008 "elevator T guide" 6.2.1: "the length of the guide rail is expressed in millimeter, and the tolerance is + 2mm. The length of the batch supply is 5000mm. " It can be seen that the 6m long guideway does not violate national standards. 初步判断，6m导轨配合3m的导轨支架间距设计可行。 Preliminary judgment, the design of the distance between the 6m guide rail and the guide rail of 3M is feasible. 三、强度计算 Three, strength calculation 以我司1000kg 1.75m/s的标准，采用T89/B的轿厢导轨和TK5A的对重导轨，当导轨支架间距改为3m时，我们先以T89/B的轿厢导轨和TK5A的对重导轨进行许可应力和变形的计算，电梯的基本参数和平面图如下所示： With our 1000kg 1.75m/s standard, using T89/B TK5A car rails and counterweight rails, when the guide bracket spacing changed to 3m, we started with the T89/B TK5A car rails and counterweight rails to license the stress and deformation calculation, the basic parameters of the elevator and the plane as shown below: 额定载重(Q) Rated load (Q) 1000 One thousand kg Kg 轿廂空重(P) The car empty weight (P) 1200 One thousand and two hundred kg Kg 额定速度 Rated speed 1.75 One point seven five m/s M/s 停数/楼数 Number of stops / numbers 25/25 25/25 电梯行程(TH) Elevator travel (TH) 72 Seventy-two m M 井道顶层高(OH) The height of the top of the well (OH) 4.35 Four point three five m M 井道底坑深(PIT) Bottom pit depth (PIT) 1.85 One point eight five m M 导轨支架间的最大距离 lk The maximum distance LK between the guideway supports 3000 Three thousand mm Mm 导轮或导靴之间的距离 h The distance between the guide wheel or the guide boot H 3260 Three thousand two hundred and sixty mm Mm 对重导轨间距 Distance between heavy rail 1000 One thousand mm Mm 按GB 7588-2003《电梯制造与安装安全规范》附录G偏心导向的形式进行强度计算(另附计算过程)。 Strength calculation is carried out in the form of GB 7588-2003 "Safety Specification for elevator manufacturing and installation", appendix G, in the form of eccentricity guidance (also attached to the calculation process). 通过计算结果可知，当导轨支架间距改为3m时，T89/B的轿厢导轨和TK5A的对重导轨依然可满足GB 7588-2003中10.1.2规定的许可应力和变形要求。 According to the calculation results, when the distance between the guide rail support and the 3M is changed to T89/B, the car's guideway and the TK5A counterweight guide rail can still meet the requirements of the GB 7588-2003 10.1.2's permitted stress and deformation. 三、技术经济分析 Three, technical and economic analysis 我们先画出各自的井道立面图 We first draw the respective map facades 再通过井道立面图比较： By comparing the facades of the well path. No. No. 名称 Name 5m导轨时的用量 The amount of 5m guideway 6m导轨时的用量 The amount of 6m guideway 单位 Company 节省 save 1 One 导轨支架 rail bracket 32 Thirty-two 27 Twenty-seven 档 files 5档 5. 15.6% 15.6% 2 Two 导轨连接板 Rail connecting plate 60 Sixty 48 Forty-eight 套 set 12套 12 20.0% 20% 3 Three 井道圈梁 Well beam 30 Thirty 1 One 圈 circle 29圈 29 ring 96.7% 96.7% 除此以外，实际安装过程中，还可以节省15.6%的导轨支架安装工作量，节省20%的导轨连接、修平的工作量。 In addition, in the actual installation process, the installation work can be saved by 15.6% of the guide rail support, and 20% of the rail connection and leveling work can be saved. 四、可能存在的问题 Four. Possible problems 1. 导轨供应商生产6m的导轨，生产成本可能有所增加； 1. guideway suppliers produce 6m guides, which may increase production costs. 2. 根据强度计算，部分载重和速度的电梯可能需要升级导轨型号； 2. according to the strength calculation, the elevator with partial load and speed may need to upgrade the guide type. 3. 需要评估安装运输对6m导轨的变形量影响，及哪些狭窄的井道不能安装6m的导轨。 3. it is necessary to assess the effect of installation and transportation on the deformation of the 6m guideway, and which narrow paths can not be fitted with the 6m guide. |
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